Posted 9 September 2019

The Process of Creating a World-Class SUV

QuickPic | September 9, 2019

  • SUV’s have grown in popularity over recent years
  • Ford has been designing SUV’s for almost as long as the vehicles have existed
  • At its heart, a Ford SUV is both capable and versatile

PRETORIA, South Africa – 09 September 2019 – Take a look around on the roads today, and you will see Sport Utility Vehicles (SUVs) everywhere.

That wasn’t always the case. For years, sedans, wagons and hatchbacks ruled the roads, and were for many customers the only options when buying a new car. But since the birth of the SUV segment in the 1950s and 1960s, these flexible and capable vehicles have become more and more popular.

The increasing popularity of SUVs can be attributed to many changes in the segment. Improvements in engine technology and a better understanding of aerodynamic design have helped to increase their efficiency to passenger-car levels, saving owners money over the lifetime of the vehicle. There have also been dramatic improvements in safety, making SUVs some of the safest cars on the road.

Another key aspect is design: People want to buy a vehicle that looks like it’s ready to take on the world.

Ford has been designing and building SUVs for almost as long as the vehicles have existed. Over that time, Ford’s design team has learned what customers are looking for in an SUV and refined the design process into an art form.

What makes an SUV?

Countless individual elements go into distinguishing an SUV from other vehicles. These elements can be emphasized or toned down depending on the intended customer and segment. At its heart, a Ford SUV needs to be both capable and versatile, and the design plays a major role in presenting that image. Even more than most cars, SUVs are bought because of the emotions they evoke and the doors that they open – SUVs give drivers the opportunity to go almost anywhere and do more than other vehicles.

“When designing an SUV, it’s so important to portray a sense of the vehicle’s robustness and strength,” said Doreen Mashinini, Marketing Manager, Ford South Africa. “After decades of designing the world’s best utility vehicles, we know what makes an SUV look like it’s ready to take on the world. From high ground clearance, to a wider stance, every element has been tailored with functionality at the top of our mind.”

Highlighting an SUV’s robustness alone is not enough: It is an SUV’s versatility that makes it stand out as the ultimate vehicle for modern lifestyles. Customers want a car that fits seamlessly into their lives – a vehicle equally at home whether on a long commute, taking the kids to school or discovering hidden secrets on a weekend trip.

The design of a Ford SUV usually begins with a basic silhouette. Designers need to have an idea of a vehicle’s size and shape before they turn their attention to the finer details. At this stage the designers are already targeting specific customer requirements. For example, if the vehicle is expected to primarily be used in the city then a smaller silhouette will be important to help the customer maneuver in busy traffic. Whereas if the vehicle is targeting a customer with a passion for the outdoors then a bigger, wider silhouette will be important to improve the vehicle’s off-road capabilities.

Even with these simple outlines, it’s easy to distinguish the vehicle as an SUV thanks to some instantly recognizable design traits.

For instance, a raised driving position enables the driver and passengers to see over obstacles and traffic, giving a better view of the road ahead. Higher seating positions also make entering and exiting more natural. This has the added benefit of making SUVs easier to load without having to bend or crouch – a back-saving advantage for parents putting small children into car seats.

The natural stance of an SUV is also much bolder than that of other vehicles. Increased ground clearance, a raised driving position, and more aggressive approach and departure angles are all classic hallmarks of Ford’s SUV DNA.

Some smart design tricks can even make smaller vehicles, such as compact SUVs, maintain a feeling of toughness. Bold, horizontal lines across the front can help to make the vehicle look wider, more powerful and firmly planted. Greater ground clearance adds to the sense that a vehicle can go anywhere and tackle any terrain.

Robustness and strength are synonymous with Ford SUV design, and just as designers employ certain techniques to allow smaller SUVs maintain their tough appearance, they can also use other features to increase the feeling of capability in larger vehicles. The Everest, for example, makes use of silver skid plates at the front and rear to improve its off-road ability and present an image of ruggedness.

In the 50 years since the original Ford Bronco was released, designers have built up a wealth of knowledge about what SUV customers are looking for. They know that at its core, an SUV should be a perfect blend of the capability and functionality of a truck, with the style, comfort and drivability of a passenger car.

The evolution of SUVs

Perhaps surprisingly, these fundamental requirements have not changed since the first Bronco was introduced to the world in 1965. What has changed is the demand for a greater variety of SUVs, and growing expectations for the capabilities that these SUVs need to deliver.

While some customers still require the strength of traditional body-on-frame off-road SUVs, such as the robust Ford Everest, evolving customer demand has led to the development of SUVs on road-focused platforms designed with the urban jungle in mind, like the agile Ford EcoSport.

Compact SUVs like the EcoSport have seen rapid growth thanks to a growing need for nimble, efficient vehicles that are easier to drive and park in busy urban areas. Offering many of the same benefits as their larger SUV counterparts, including roomy cargo areas, a higher driving position and a feeling of robustness, these SUVs are perfect for both city driving and weekend escapes.

Even larger SUVs, however, are now expected to deliver excellent fuel economy. In part, this has been achieved by the introduction of more efficient powertrains, including the availability of EcoBoost engines in most of Ford’s vehicles sold in South Africa. Advanced EcoBoost technology is designed to provide drivers with the efficiency they need in day-to-day driving, and the power they want in situations such as passing on a highway.

Design also plays an important role in boosting efficiency: The Ford design team works closely with aerodynamics engineers to create SUVs that are able to slip through the air with ease. This may mean adding “kickers” on the rear side windows to reduce drag, as on the EcoSport, or creating an advanced 3D-formed front under-shield to more efficiently manage air flow under the vehicle, as on the Everest. Each new Ford vehicle requires thousands of hours of testing to maximize its aerodynamic efficiency.

Data from this testing can help designers to create a more efficient vehicle, but one that still presents an image of capability, versatility and opportunity that is at the core of what it means to be an SUV. And as it has over the years, the significance of that design will continue to increase.

“The design of an SUV is already a hugely important distinguishing factor,” said Mashinini. “As their popularity grows, it is only going to become more important as brands attempt to distinguish their products from their competitors. It is vital that however the segment evolves, all of our SUVs remain unmistakably Ford.”

The Design of Ford’s SUV Family


The Everest’s wide stance and bold front end immediately give an impression of its capability and impressive off-road credentials, while the chiseled, sculptural curves of the exterior hint at the refined interior within.

At first glance, Ford’s design DNA is most visible in the bold, inverted trapezoidal grille that firmly places it within the global One Ford family of vehicles.

The muscular hood, integrated headlamps and front bumper convey the Everest’s power and rugged capability. A silver skid plate underneath the front bumper and the aggressive approach and departure angles give further clues as to the vehicle’s off-road prowess.


The exterior of the Kuga clearly places it within the modern Ford SUV family, with a large upper trapezoidal grille and a lower grille flanked by sleek new headlamps with daytime running lights and stylish fog lamps. Modern taillights complement the sophisticated front end.

Packed with technology, the Kuga makes the most of its SUV design. In certain models, for instance, a Hands-Free Liftgate lets customers easily open or close the tailgate by using a kicking motion beneath the rear bumper. This smart feature helps parents easily access the cargo area when returning to their vehicle with shopping bags or children.


The fluid, dynamic and refined lines of the EcoSport are clearly defined by Ford’s global design DNA.

A wide hood sweeps into sculpted bodylines, conveying a dynamic spirit of energy in motion. Modern, slim headlamps frame a high-mounted trapezoidal grille.

Moving to the side, certain models have blacked-out B-pillars that unify the windows into one elegant shape. The muscular beltline, formed by the windows and door creases, ascends as it runs to the rear of the vehicle, adding to the sense of movement.

The spare tire, with an exclusively designed wheel and cover, is mounted on the tailgate as a classic SUV cue, as well as for practical reasons. This results in more available cargo space, and makes it easier for customers to lift heavy loads into the vehicle over the lower bumper.

Original article & image as supplied by QuickPic